Plant-based calamari that rivals real seafood in texture

Previously, Poornima Vijayan, Dejian Huang and colleagues presented air-fried vegan calamari rings made from a 3D-printed paste of microalgae and mung bean proteins at ACS Fall 2023, a meeting of the American Chemical Society. When the researchers air-fried the calamari mimic, it had an acceptable taste, but they noted that the texture wasn't ideal. So, now they've optimized the recipe and printing parameters, improving the plant-based product's texture so that it's more like real calamari when battered and deep-fried -- the way most calamari is prepared.

The researchers tested multiple versions of their printable paste recipe, varying the amounts of mung bean protein isolate, powdered light-yellow microalgae, gellan gum (thickener) and canola oil (fat). A food-grade 3D printer deposited the pastes into layered rings about 1.8 inches wide (4.5 centimeters). Unlike the original research, this time the researchers froze the rings overnight and then battered and quickly deep-fried them.

In lab tests, the researchers analyzed properties related to the cooked samples' chewiness, including hardness, springiness and cohesiveness. The deep-fried product with the textural properties closest to real calamari contained 1.5% gellan gum, 2% canola oil and 10% powdered microalgae. From microscope images, the researchers saw that small voids in the structure of these plant-based samples modified their softness, so they resembled the real seafood counterpart. Additionally, an analysis of the protein content in the optimal recipe found that the plant-based version could have more protein (19%) than the reported protein composition of squid (14%).

"This research showcases the potential of 3D printing to transform sustainable plant proteins like mung bean and microalgae into seafood analogs with comparable texture," says Vijayan, the study's lead author. "Our next steps involve understanding consumer acceptance and scaling formulation for broader applications."