Better silicone adhesion Inspired by beetle feet

Elastic synthetic materials such as silicone elastomers are very popular in industry. They are flexible, re-usable, cheap and easy to produce. They are therefore used for example as seals, for insulation or as corrosion protection. However, due to their low surface energy, they are hardly adhesive at all. This makes it difficult, for example, to paint silicone surfaces.

Surfaces with a mushroom-like microstructure adhere much better

Professor Stanislav N. Gorb and Emre Kizilkan from the Functional Morphology and Biomechanics working group are researching how to improve the adhesive properties of silicone elastomers. Their example to mimic is the surface structure of certain male leaf beetles (Chrysomelidae), looking like mushrooms. In two recent studies, they discovered that silicone elastomers adhere best if their surface is modified into mushroom-like structures and thereafter specifically treated with plasma. The electrically-charged gas which is the fourth state of matter, alongside solids, liquids and gases. Thus, the researchers combined a geometrical and a chemical method, to imitate biology. In addition, they showed that the degree of curvature of the materials affects their adhesion.

"Animals and plants provide us with a wealth of experience about some incredible features. We want to transfer the mechanisms behind them to artificial materials, to be able to control their behaviour in a targeted manner," said the zoologist Gorb. Their goal of a reversible adhesion in the micro range without traditional glue could make completely new application possibilities conceivable -- for example in micro-electronics.

During experimental tests silicones are curved

In a first step, the research team compared silicone elastomers of three different surfaces: one unstructured, one with pillar-shaped elements and a third with a mushroom-like structure. Using a micro-manipulator, they stuck a glass ball onto the surfaces and then removed it again. They tested how the adhesion changes when the materials with microstructured surfaces are bent convex (inwards) and concave (outwards). "In this way, we were able to demonstrate that silicone materials with a mushroom-like structure and curved concave have the double range of adhesive strength," said doctoral researcher Emre Kizilkan, first author of the study. "With this surface structure, we can vary and control the adhesion of materials the most."

Exact parameters for material-friendly plasma treatment

In a second step, the scientists treated the silicone elastomers with plasmas. This method is normally used to functionalise plastic materials, in order to increase their surface energy and to improve their adhesive properties. In comparison with other methods using liquids, plasma treatments can promise greater longevity -- however, they often damage the surfaces of materials.

To find out how plasma treatments can significantly improve the adhesion of a material without damaging it, the scientists varied different parameters, such as the duration or the pressure. They found that the adhesion of unstructured surfaces on a glass substrate increased by approximately 30% after plasma treatment. On the mushroom-like structured surface the adhesion even increased by up to 91%. "These findings particularly surprised us, because the structured surface is only half as large as the unstructured, but adhesion enhancement was even three times better after the plasma treatment," explained Kizilkan.

What happens when the treated and non-treated structured surfaces are removed from the glass substrate show the recordings with a high-speed camera: Because of its higher surface energy the plasma-treated microstructure remains fully in contact with the surface of the glass for 50,6 seconds. However, the contact area of the untreated microstructure is reduced quickly by around one third during the removal process, which is why the microstructure completely detaches from the glass substrate after 33 seconds already (Figure 3).

Especially suitable for applications in microelectronics

"We therefore have on a very small area an extremely strong adhesion with a wide range," summarizes the material scientist Kizilkan. This makes the results especially interesting for small-scale applications such as micro-robots. The findings of the Kiel working group have already resulted in the development of an extremely strong adhesive tape, which functions according to the "gecko principle," and can be removed without leaving any residue.