Technique offers advance in testing micro-scale compressive strength of cement

"The information collected using this technique can be used to better understand the behavior of concrete when it fails, as well as providing key data for 'constitutive' models that are used for designing and determining the safety of large-scale civil engineering structures," says Rahnuma Shahrin, a civil engineering Ph.D. student at NC State and lead author of a paper on the work.

"The research outcomes will lead to significant impacts in the study of failure of materials containing cement," Shahrin says. "The production, transportation and use of concrete accounts for between 5 and 9 percent of total carbon dioxide emissions worldwide. The knowledge from this study can be applied toward development of stronger, more sustainable materials for civil infrastructure, reducing consumption of natural resources and production of CO2."

Cement is used to make concrete, one of the most widely used construction materials in the world. The compressive strength of cement is a primary factor in determining how much load concrete can bear -- a critical consideration for civil engineering projects. Engineers have long known that cement derives its strength from an ingredient called calcium silicate hydrate (C-S-H) -- the primary product formed when cement powder is mixed with water. Researchers, however, have not been able to measure the compressive strength of the C-S-H in a cement sample -- the sample sizes needed for isolating and testing the C-S-H components are too small to fabricate by conventional sample preparation methods.

To address this challenge, the researchers turned to a technique used in materials science called micropillar compression. Normally used on crystalline materials, micropillar compression uses very small samples to determine the compressive strength of a material.

Because cement is a heterogeneous material, made up of multiple components, Shahrin used a scanning electron microscopy/X-ray technique to find the areas in cement samples that had the highest ratio of C-S-H relative to other constituent materials.

Once the C-S-H sites were identified, they were milled into cylinders 2 micrometers wide and 4 micrometers in height. These samples could then be subjected to micropillar compression.

"There are lots of ways to make cement, and it can be made with different constituents in different ratios," Shahrin says. "We've shown that the micropillar technique can be used to give us precise measures of C-S-H compressive strength in these different type of mixtures. This information can be used to help us understand how various processes, and the constituents added during cement production, can affect the cement's strength. It's basically a tool that can be used to develop better, stronger cement."