Knitting electronics with yarn batteries

Most people are familiar with smartwatches, but for wearable electronics to progress, scientists will need to overcome the challenge of creating a device that is deformable, durable, versatile and wearable while still holding and maintaining a charge. One dimensional fiber or yarn has shown promise, since it is tiny, flexible and lightweight. Previous studies have had some success combining one-dimensional fibers with flexible Zn-MnO2 batteries, but many of these lose charge capacity and are not rechargeable. So, Chunyi Zhi and colleagues wanted to develop a rechargeable yarn zinc-ion battery that would maintain its charge capacity, while being waterproof and flexible.

The group twisted carbon nanotube fibers into a yarn, then coated one piece of yarn with zinc to form an anode, and another with magnesium oxide to form a cathode. These two pieces were then twisted like a double helix and coated with a polyacrylamide electrolyte and encased in silicone. Upon testing, the yarn zinc-ion battery was stable, had a high charge capacity and was rechargeable and waterproof. In addition, the material could be knitted and stretched. It also could be cut into several pieces, each of which could power a watch. In a proof-of-concept demonstration, eight pieces of the cut yarn battery were woven into a long piece that could power a belt containing 100 light emitting diodes (known as LEDs) and an electroluminescent panel.