Customizable, fabric-like power source for wearable electronics

Led by Professor Chen Xiaodong, Associate Chair (Faculty) at the School of Materials Science & Engineering, the team reported in the journal Advanced Materials (print edition 8 January) how they have created the wearable power source, a supercapacitor, which works like a fast-charging battery and can be recharged many times.

Crucially, they have made their supercapacitor customizable or "editable," meaning its structure and shape can be changed after it is manufactured, while retaining its function as a power source. Existing stretchable supercapacitors are made into predetermined designs and structures, but the new invention can be stretched multi-directionally, and is less likely to be mismatched when it is joined up to other electrical components.

The new supercapacitor, when edited into a honeycomb-like structure, has the ability to store an electrical charge four times higher than most existing stretchable supercapacitors. In addition, when stretched to four times its original length, it maintains nearly 98 per cent of the initial ability to store electrical energy, even after 10,000 stretch-and-release cycles.

Experiments done by Prof Chen and his team also showed that when the editable supercapacitor was paired with a sensor and placed on the human elbow, it performed better than existing stretchable supercapacitors. The editable supercapacitor was able to provide a stable stream of signals even when the arm was swinging, which are then transmitted wirelessly to external devices, such as one that captures a patient's heart rate.

The authors believe that the editable supercapacitor could be easily mass-produced as it would rely on existing manufacturing technologies. Production cost will thus be low, estimated at about SGD$0.13 (USD$0.10) to produce 1 cm2 of the material.

The team has filed a patent for the technology

Professor Chen said, "A reliable and editable supercapacitor is important for development of the wearable electronics industry. It also opens up all sorts of possibilities in the realm of the 'Internet-of-Things' when wearable electronics can reliably power themselves and connect and communicate with appliances in the home and other environments.

"My own dream is to one day combine our flexible supercapacitors with wearable sensors for health and sports performance diagnostics. With the ability for wearable electronics to power themselves, you could imagine the day when we create a device that could be used to monitor a marathon runner during a race with great sensitivity, detecting signals from both under and over-exertion."

The editable supercapacitor is made of strengthened manganese dioxide nanowire composite material. While manganese dioxide is a common material for supercapacitors, the ultralong nanowire structure, strengthened with a network of carbon nanotubes and nanocellulose fibres, allows the electrodes to withstand the associated strains during the customisation process.

The NTU team also collaborated with Dr. Loh Xian Jun, Senior Scientist and Head of the Soft Materials Department at the Institute of Materials Research and Engineering (IMRE), Agency for Science, Technology and Research (A*STAR).

Dr. Loh said, "Customisable and versatile, these interconnected, fabric-like power sources are able to offer a plug-and-play functionality while maintaining good performance. Being highly stretchable, these flexible power sources are promising next-generation 'fabric' energy storage devices that could be integrated into wearable electronics."