Synthetic biology yields easy-to-use underwater adhesives

Researchers a the McKelvey School of Engineering at Washington University in St. Louis have developed a method that uses engineered microbes to produce the necessary ingredients for a biocompatible adhesive hydrogel that is as strong as spider silk and as adhesive as mussel foot protein (Mfp), which means it can stick to a myriad of surfaces underwater.

The research led by Fuzhong Zhang, professor of energy, environmental and chemical engineering, was published in the journal ACS Applied Materials and Interfaces.

"Researchers have been trying to develop adhesives that can work underwater, or even just when they are wet, for quite some time," said Eugene Kim, currently an assistant professor at George Mason University. Kim is first author of the paper and worked on this project as a PhD student in Zhang's Washington University lab.

The research team also included Young-Shin Jun, professor of energy, environmental and chemical engineering, and Guy Genin, the Harold and Kathleen Faught Professor of Mechanical Engineering.

"In a previous proof-of-concept study, we engineered microbes to produce a mussel foot protein (Mfp) and its oligomeric variants," Kim said. These variants are molecules made of a repeating chain of Mfp, with properties that vary based on the number of repeats.

"We wanted to know whether synthetic biology could help with underwater adhesion, a challenging task for synthetic materials."

In 2018, Zhang's lab showed that Mfp made by engineered bacteria has similar underwater adhesive properties as natural Mfps -- and they could make Mfp oligomers that are even stickier.

Even though the microbial Mfp was incredibly sticky, they are difficult to handle underwater as the protein molecules quickly diffuse once added to water.

"When underwater, we had to make sure the adhesive Mfp could remain on a surface during repair," Kim said.

One common solution to prevent diffusion is to formulate the adhesive Mfp protein into a hydrogel. The hydrogel has to be strong, or ideally, stronger than the adhesive force. However, it is extremely challenging to make a material that is both strong and adhesive as there is commonly a trade-off between these two properties, Kim said. "Many Mfp-inspired adhesives are weak. When you use them to adhere two surfaces underwater, the glue sticks to each of the two surfaces, but breaks apart, akin to separating an Oreo cookie and being left with cream on both sides."

That's where spider silk came in.

For years, Zhang's lab has also been using synthetic biology to engineer and produce spider silk proteins. Earlier this year, they produced a silk-amyloid hybrid protein that was stronger than steel and tougher than Kevlar. The high strength of this silk-amyloid hybrid -- which keeps the material intact -- was just what was needed for their adhesive.

The team integrated the silk-amyloid protein with Mfp and, using a synthetic biology approach, synthesized a tri-hybrid protein that has the benefits of both the strong adhesion of Mfp and the high strength of spider silk. Using the tri-hybrid protein, they prepared adhesive hydrogels.

"We developed a design principle that allowed us to control both cohesion and adhesion of the hydrogel," Zhang said. "The gel is slightly denser than water so you can easily use it underwater, putting it on or between two surfaces."

Because the protein-based adhesive can be biocompatible and biodegradable, the lab is particularly excited about its potential applications in tissue repair. This protein, they write in the paper, is particularly attractive for tendon-bone repair, which suffers from a high failure rate from current suture-based strategies.

"Spiders, bacteria, slimy sea creatures, and rotator cuff tears have very little in common," Jun noted. "It is fascinating that the Zhang lab was able to combine the best parts of the first three and to make the new elastic materials with molecular-scale crystalline structures that can serve as a stronger and flexible adhesive. It would be even cooler when we can use it in medical care for repairing shoulder injuries."

By controlling bacteria to modify each motif of the protein, including parts from spider silk and mussel foot proteins, they can control the adhesion and strength of the hydrogel, tailoring it to meet the specific requirements for tendon-bone repair and other tissue repair needs.

Genin put the research into the context of humans' longstanding, complicated relationships with bacteria.

"We've gotten bacteria to help heal a wound -- for the first time, ever," Genin said. "Bacteria caused our ancestors to cut their limbs off and now, for the first time, we've been able to hijack bacteria to make a material that's unattainable any other way, with biomedical applications including rotator cuff surgeries that actually make limbs work again.

"This is unbelievably cool."