Microbial corrosion of iron

Bacterial biofilms are the cause of microbial metal corrosion, a destroyer of metals which causes more costly damage than all other biofilm-related damage put together. Electrobiocorrosion is often caused by bacteria such as those found in river sediments, for example, the anaerobic genus Geobacter. Geobacter does not use atmospheric oxygen for respiration; instead, it draws energy from the transfer of electrons from iron, forming magnetite in the process. Thus far, the way in which Geobacter corrodes iron metal has been something of a mystery.

The exact mechanism of action of electrobiocorrosion has now been investigated more closely by Dake Xu and colleagues from Northeastern University in Shenyang, China. The team worked on the assumption that electrically conductive pili, thin filaments which grow out of the bacteria, could play an important role in this mechanism. Geobacter forms "e-pili" from conductive proteins, and these e-pili act like electric wires, conducting electricity. Before this study, it was unclear whether the e-pili could withdraw electrons directly from metal surfaces.

In order to prove the team's suspicions, namely direct electron withdrawal, they left two strains of Geobacter to grow on a stainless-steel surface until biofilms formed. One of the two strains formed conductive e-pili, while the other still produced pili, but had been genetically modified so that the pili were formed from less conductive proteins. The researchers observed that the bacterial strain that grew e-pili fared significantly better on the steel plate. It grew more and made deeper pits in the metal, demonstrating how much metal it was consuming. The team also measured a corrosion current, a direct sign of the oxidation of iron.

The team concluded that the bacteria with the e-pili formed a sort of "electrical connection" to the metal. Bacteria located further away in the biofilm, not in direct contact with the metal, were also able to supply themselves with electrons using e-pili.

Because magnetite is formed during the corrosion of iron, and this mineral also conducts electricity, the team also investigated its influence on microbial corrosion. They noted that not only did adding magnetite to the biofilm increase the growth of Geobacter, it also led to a stronger corrosion current measured at the surface of the metal: "The finding that magnetite, a common corrosion product, facilitates electrobiocorrosion has significant corrosion implications," the team emphasize. For future attempts to improve corrosion protection, therefore, they recommend taking the propensity of materials to form magnetite into consideration.