Engineers Develop Safer, Blast-resistant Glass

“Currently, blast-resistant window glass is more than 1 inch thick, which is much thicker than standard window glass that is only one-fourth of an inch thick and hurricane-protected window glass that is one-half of an inch thick,” said Sanjeev Khanna, associate professor of mechanical and aerospace engineering in the MU College of Engineering. “The glass we are developing is less than one-half of an inch thick. Because the glass panel will be thinner, it will use less material and be cheaper than what is currently being used.”

Conventional blast-resistant glass is made with laminated glass that has a plastic layer between two sheets of glass. MU researchers are now replacing the plastic layer with a transparent composite material made of glass fibers that are embedded in plastic. The glass fibers add strength because, unlike plastic, they are only about 25 microns thick, which is about half the thickness of a typical human hair, and leave little room for defects in the glass that could lead to cracking. The use of a transparent composite interlayer provides us the flexibility to change the strength of the layer by changing the glass fiber quantity and its orientation, Khanna said.

In tests, researchers are observing how the glass reacts to small-scale explosions caused by a grenade or hand-delivered bomb. They tested the glass by exploding a small bomb within close proximity of the window panel. After the blast, the glass panel was cracked but had no holes in the composite layer.

“The new multilayered transparent glass could have a wide range of potential uses if it can be made strong enough to resist small-scale explosions,” Khanna said. “The super-strong glass also may protect residential windows from hurricane winds and debris or earthquakes. Most hurricane damage occurs when windows are punctured, which allows for high-speed wind and water to enter the structure.”

The research is funded by a $250,000 grant from the Science and Technology Directorate of the U.S. Department of Homeland Security. Future tests will be done on larger pieces of glass that are equivalent to standard window size, and researchers could potentially test the glass on large-scale explosions.